Multipack assembly services and contract packaging

Multipack Assembly Services

Multipacks Made Simple At Blisters, we specialise in comprehensive, high-quality multipack assembly services tailored to meet the exact needs of your brand. Whether you are launching a boutique product with a low Minimum Order Quantity (MOQ) or scaling up for mass retail distribution, our versatile contract packaging facility has the technology and expertise to deliver. From fully automated, high-speed cartoning to meticulous hand-assembly, we provide cost-effective, retail-ready packaging solutions that protect your products and elevate your brand on the shelf. Discover our range of multipacking services below to find the perfect fit for your next project.

Automatic Fully Enclosed Cartons (FEC)

Ideal for high-volume orders and large MOQs, our fully automated FEC service is designed for maximum cost efficiency. Because this process utilises flat board rather than pre-glued boxes, the raw material costs are significantly lower. Our state-of-the-art cartoning machinery rapidly forms, fills, and seals the flat cartons around your products, providing a fast, economical, and highly secure packaging solution for mass retail distribution.

Automatic Fully Enclosed Cartons for high volume multipacking

Semi-Automatic Fully Enclosed Cartons

If your project requires a balance between automation and human oversight, our semi-automatic FEC service is the perfect middle ground. This method utilises pre-glued cartons, which slightly increases the board cost but offers incredible versatility. Our skilled operatives carefully insert your products into the cartons by hand, ensuring perfect placement, before feeding them into our machinery that seals the sides.

Semi-Automatic Fully Enclosed Cartons contract packing

Manual Fully Enclosed Cartons

For bespoke projects, limited runs, or low MOQs, our manual FEC assembly provides the flexibility you need without the setup costs of automated runs. Our experienced packing team manually erects and fills crash-locked cartons featuring secure tuck-tab closures. This hands-on approach guarantees premium quality control and is highly recommended for start-ups, trial runs, or specialised promotional packaging.

Manual Fully Enclosed Cartons and bespoke multipack assembly

Fully Automated Open-Sided Multipacks

Make your products stand out on the retail shelf while keeping them securely bundled. Our automated open-sided multipacking service wraps high-quality card sleeves tightly around your products. This co-packing solution allows consumers to see the actual products while still providing ample cardboard surface area for your branding, barcodes, and nutritional information.

Fully Automated Open-Sided Multipacks and card sleeving

Hand-Assembled Basket Packs

When presentation is everything, our hand-assembled basket packs offer a premium, artisanal touch. Perfect for gift sets, seasonal promotions, or luxury assortments, our dedicated packing operatives construct and arrange these complex packs entirely by hand. This service guarantees meticulous attention to detail, ensuring your basket packs look flawless and are ready to impress your customers.

Hand-Assembled Basket Packs and seasonal gift sets

Clear & Printed Shrink Wrapping

Shrink wrapping is one of the most versatile and durable ways to bundle products. At Blisters, we offer high-quality shrink wrapping services using either clear film for pure product visibility or custom-printed shrink wrap to maximise your brand messaging. This tamper-evident multipacking solution tightly secures multiple items together, making it ideal for “buy-one-get-one” (BOGO) offers, wholesale bundles, and twin packs.

Clear and Printed Shrink Wrapping contract services

Automated Mixed Trays with Shrink Wrap

Streamline your wholesale and retail distribution with our automated mixed tray packaging. We can automatically collate a mix of different products (perfect for variety packs), place them securely into a sturdy cardboard tray, and seal the entire unit with protective shrink wrap. This creates exceptional Retail-Ready Packaging (RRP) that can go straight from the shipping pallet to the store aisle, saving retailers time and boosting your product’s appeal.

Automated Mixed Trays with Shrink Wrap for retail ready packaging

Frequently Asked Questions About Our Multipack Services

What is the minimum order quantity (MOQ) for your multipack assembly services?

At Blisters, we offer flexible contract packaging solutions for all scales of production. For start-ups, trial runs, or bespoke promotions with low MOQs, we provide manual assembly using crash-locked cartons. For large-scale retail distribution with high MOQs, we utilise high-speed, fully automated cartoning machinery to maximise efficiency and reduce unit costs.

What types of multipack packaging do you offer?

We offer a comprehensive range of co-packing services tailored to your product. Our capabilities include Automatic and Semi-Automatic Fully Enclosed Cartons (FEC), fully automated open-sided card sleeving, clear and printed shrink wrapping, and hand-assembled basket packs. We can also create automatically mixed product trays sealed with shrink wrap for retail-ready distribution.

How does automated Fully Enclosed Cartoning (FEC) save money?

Our fully automated FEC service is highly cost-effective for large production runs because it utilises flat board rather than pre-glued boxes. This significantly reduces the raw material costs. Combined with our high-speed automated machinery that forms, fills, and seals the cartons, this method delivers a low-cost, secure, and fast turnaround for mass retail distribution.

Can you assemble variety packs or mixed retail trays?

Yes, we specialise in collating different products into variety packs. We offer automated mixed tray assembly, where a mix of products is securely placed into a sturdy cardboard tray and sealed with protective shrink wrap. This creates exceptional Retail-Ready Packaging (RRP) that can go straight from the shipping pallet to the store aisle.

Let’s Build Your Perfect Multipack

Not sure which assembly method is the most cost-effective for your specific product and MOQ? Our co-packing experts are here to guide you. Reach out to Blisters today to discuss your project requirements, and we’ll help you find the perfect balance of automation, quality, and price.

CALL US: 01761 418277 (MON-FRI, 8AM – 4PM) REQUEST A FREE QUOTE